60KW Tethered Drone Power System

　　Input voltage range: 260Vac~530Vac 45Hz~65Hz

　　Output voltage range: 3000-2000VDC (adjustable)

　　Power: 60-80KW (optional)

　　Tethered Drone Power System：

　　1. Advanced power conversion technology, with a typical efficiency of up to 96%, ensures stable and efficient power supply for drones during long-term flight.

　　2. The mooring box is equipped with intelligent automatic retraction and cable arrangement, and can also switch to manual mode by rotating the reel to retract and release cables. Configuring a 4.3-inch color screen with touch control is more user-friendly and convenient, with functions such as displaying box temperature, wire length, current and voltage, electricity consumption, torque adjustment, switching between Chinese and English, recording abnormal information, and a forced collection button. Relevant abnormalities will be promptly alerted through auxiliary reminders such as sound and light.

　　60KW Tethered Drone Power System: Applications, Eco-Standards, Support & Maintenance

　　Introduction: Unleashing Persistent High-Power Aerial Operations

　　The 60KW Tethered Drone Power System represents the pinnacle of heavy-lift, persistent aerial capability. This ground-based power solution is engineered to break the conventional limits of drone flight, enabling the largest commercial and industrial UAVs to operate continuously for 24 hours or more. By delivering a robust 60,000 watts of stable power through a heavy-duty tether, this system facilitates missions that were previously impossible or prohibitively expensive with battery-powered flight. This guide provides a comprehensive overview of its vast application scope, commitment to environmental responsibility, the unparalleled support system backing it, and the essential cleaning procedures to ensure long-term, reliable performance.

　　Section 1: Comprehensive Scope of Application

　　The 60KW system is not a general-purpose solution; it is a strategic asset designed for the most demanding aerial missions that require significant power and unwavering reliability. Its primary applications span industries where continuous, high-payload operation is critical.

　　Large-Scale Industrial Inspections

　　This system is the ideal power source for carrying sophisticated sensor suites on large drones for inspecting critical infrastructure. It enables the use of heavy, high-resolution payloads such as LiDAR scanners, multi-spectral cameras, and synthetic aperture radar (SAR). Key applications include detailed mapping of vast mining operations, continuous monitoring of oil and gas pipelines across remote territories, and high-fidelity structural inspection of major bridges and skyscrapers. The ability to keep these sophisticated drones airborne for entire workdays drastically improves data collection efficiency and reduces the time and cost associated with traditional methods like manned aircraft or ground crews.

　　Extended Duration Public Safety and Security Missions

　　For public safety, the 60KW system serves as a powerful force multiplier. It can power drones equipped with high-power zoom cameras, thermal imaging systems, and even communication relays. This makes it indispensable for prolonged missions such as securing large-scale public events, providing persistent aerial surveillance over critical facilities like airports or power plants, and supporting complex search-and-rescue operations over wide areas. The system ensures that a critical eye in the sky can remain operational throughout the entire duration of an incident without the need for risky landings and battery swaps.

　　Advanced Defense and Telecommunications

　　In defense and telecommunications, the system's high power output opens up specialized capabilities. It can support the operation of drones carrying significant radar or signal intelligence payloads for extended border surveillance or battlefield monitoring. Furthermore, it is perfectly suited for flying "cell-on-the-wing" technology, where a drone acts as a temporary telecommunications tower to restore or enhance network coverage during disaster recovery or major public gatherings. The 60KW of power ensures that both the drone and the power-hungry telecom equipment can function seamlessly for hours on end.

　　Section 2: Stringent Environmental and Safety Standards

　　A system of this power and scale is designed with a deep commitment to operational safety and environmental responsibility, adhering to the highest international standards.

　　Emissions Compliance and Noise Reduction

　　When configured with an internal combustion generator, the 60KW power unit is engineered to meet or exceed stringent global emissions standards, including the EPA Tier 4 and EU Stage V regulations. This is achieved through advanced engine design and exhaust after-treatment systems that significantly reduce emissions of nitrogen oxides (NOx) and particulate matter (PM). For noise-sensitive operations, the system can be equipped with integrated acoustic enclosures to minimize its acoustic footprint, making it suitable for use near residential areas or during nighttime operations.

　　Electromagnetic Compatibility (EMC) and Electrical Safety

　　To ensure the system does not interfere with the drone's sensitive electronics or other ground equipment, it is designed for full compliance with Electromagnetic Compatibility (EMC) directives such as CE and FCC. This guarantees that the clean, stable power delivered does not introduce noise that could disrupt data links or sensor performance. The entire system, from the power generator to the tether management, is built to international electrical safety standards (e.g., IEC 62368-1), incorporating multiple layers of protection against over-voltage, over-current, and short-circuit conditions to safeguard both the equipment and operating personnel.

　　Sustainable Operation and Future-Readiness

　　Recognizing the global shift towards sustainability, the 60KW system architecture is future-proof. It is designed to be compatible with alternative power sources, such as hybrid battery-buffered generators that reduce fuel consumption and emissions, or direct connection to external green power sources like solar arrays or hydrogen fuel cells where available. This flexibility allows operators to reduce their environmental impact and operational costs while maintaining the core high-power capability.

　　Section 3: Global After-Sales Support and Warranty

　　We understand that investing in a 60KW system is a significant decision, and we back it with a global support network designed to maximize your operational uptime and provide long-term peace of mind.

　　Comprehensive Warranty and Service Plans

　　The core system is protected by a robust 24-month or 2,000-operational-hour warranty, whichever comes first. This warranty covers all manufacturing defects and component failures. Beyond the standard warranty, we offer customizable, extended service plans that provide continued coverage and include scheduled maintenance, priority support, and discounted spare parts. These plans are tailored to high-usage operators, ensuring predictable maintenance costs and avoiding unexpected downtime.

　　Rapid Response Technical Support and Spare Parts Logistics

　　Our customers have access to a dedicated 24/7 technical support hotline and online ticketing system, staffed by engineers who specialize in high-power systems. For complex issues that cannot be resolved remotely, we maintain a global network of certified service partners and can deploy field service engineers to your location. To minimize downtime, we operate a global spare parts logistics network, ensuring that critical components can be dispatched rapidly to any major operational theater worldwide.

　　On-Site Training and Operational Consulting

　　We believe that proper training is key to system reliability. We offer comprehensive on-site training programs conducted by our certified engineers. This training covers everything from routine operation and safety procedures to advanced troubleshooting and preventative maintenance. For unique operational challenges, our consulting services are available to help you integrate the 60KW system seamlessly into your specific workflow, optimizing its performance for your particular mission profile.

　　Section 4: Essential Cleaning and Maintenance Procedures

　　Proper cleaning is not merely about aesthetics; it is a critical component of preventative maintenance that ensures cooling efficiency, prevents corrosion, and guarantees the long-term reliability of this high-value asset.

　　Exterior and Enclosure Cleaning

　　Regularly clean the exterior surfaces of the power unit and control box to prevent the accumulation of dirt, dust, and grime that can clog air vents and insulate heat sinks. Use a soft, dry cloth for daily wiping. For more thorough cleaning, use a cloth dampened with a mild, neutral-pH soap solution and water. Ensure the system is powered down and completely disconnected from all power sources before cleaning. Avoid using high-pressure water jets, abrasive cleaners, or strong solvents, as these can damage seals, labels, and finishes, potentially compromising the IP rating.

　　Cooling System and Ventilation Maintenance

　　The cooling system is vital for a 60KW unit. Regularly inspect and clean the air intake and exhaust vents. If necessary, use compressed air or a soft brush to remove dust and debris from the radiator fins and cooling fans. For the tether cable, wipe it down with a clean, damp cloth after each use, especially if operated in sandy, dusty, or salty environments. This prevents abrasive particles from being drawn into the reel mechanism or degrading the cable jacket over time.

　　Connector and Port Care

　　The electrical connectors are critical for safe power transmission. Inspect them before and after each flight for any signs of dirt, moisture, or pin damage. Clean connectors using contact cleaner specifically designed for electrical components and lint-free swabs. Always ensure connectors are completely dry before mating them. Store all connectors with their protective caps securely in place to prevent contamination during transport and storage. Adhering to these simple cleaning practices will significantly extend the service life of the entire system and ensure consistent, safe performance.

　　Conclusion: The Foundation for Mission-Critical Endurance

　　The 60KW Tethered Drone Power System is a engineered solution for the most demanding aerial applications, providing the endurance and power required for the next generation of UAV operations. Its wide scope of application makes it a versatile tool for major industries, while its adherence to strict environmental and safety standards ensures responsible deployment. Backed by a global, responsive support network and maintained through straightforward yet crucial cleaning protocols, this system is more than just a product—it is a reliable partner in achieving unparalleled aerial persistence.

　　To discuss your specific operational requirements and receive a technical datasheet, please contact our engineering sales team.